Install the cylinder head gasket using the centering dowels of the cylinder block. Remove spark plug with a spark plug wrench (commercial service tool). CAUTION:
replaced. CAUTION:
Refer to EM-236, "Inspection". If not, grind to adjust valve fitting and check again. h�bbd```b``1 �� ��D����] �)D2+�IC0yL����`�7X}X}�\����ȹg���Lc�2̎� [��h��JU0l�� ���#� Our digital library spans in multiple locations, allowing you to get the most less latency time to download any of our books like this one. Refer to EC-551, "Work Procedure". Refer to the illustration for applying sealant. Check if the contact area band is continuous all around the circumference. Loosen the cylinder head bolts in the reverse order shown, using power tool. 1. DRIVER SIDE : Component Function Check
>> GO TO 2. Standard : Refer to EM-253, "Cylinder head". measure the distortion in six directions. Whenever the size difference between d1 and d2
replace valve spring (with valve spring seat). Drain the coolant. If reduction of outer diameter appears in a position other than d2,
11. m (kg-m, ft-lb)
(2) Before installing the cylinder head gasket, apply sealant on the upper surface of the cylinder block and reassemble the gasket within five minutes. 1. If the installation load or load with valve open is out of the standard,
A. Cylinder Head Cover Removal. Valve spring retainer
3. • Do not damage the tappet wall during assem- bly. Only 1 left in stock - order soon. 2. Remove the ignition coil assy. CAUTION: All bolts must always be changed after removal. A.Replacement must be following the disassembly and assembly procedure. valve collet with a magnet hand (B). use it as d2 point. ��S*�����Z�o�B�_���,�g��!>�>�i|�~��S��-��NP�8�Fʡ�p����QGN���vFR����W�$���: �Cx܋N߳��9s�{Ar�Ty�J_A�(U4
�pM!W�{��:ƮH����s(:Jt����kD�_qu�{i���n_t�i���8�:����_"1Ђ�����.��������\Uw��dB���B+��o+���w_�Y�'��Ż'm*��t�n�HNGw�@�J���9r-q%�� C'n! Remove nuts securing exhaust pipe to exhaust manifold. Page 38 ENGINE OVERHAUL 11B-38 CYLINDER HEAD AND VALVES REMOVAL SERVICE POINTS INSTALLATION SERVICE POINTS <> RETAINER LOCK REMOVAL >>A<< VALVE STEM SEAL INSTALLA- TION MB992089 CAUTION • The valve stem seal must not be reused. connection points. Remove ten cylinder head bolts and washers. before installation. �8#uH�/��g`|� � �C~
After confirming that the dimensions of valve guides and valves are within
10. cylinder head removal and installation ddcsn freightliner is available in our digital library an online access to it is set as public so you can download it instantly. If the engine is equipped with accessories that affect cylinder head removal, note the mounting details of each accessory to assure correct installation at reassembly. Valve oil seal
fuel piping, check for fuel leakage
6. :
1. INSPECTION AFTER REMOVAL. Valve Guide Clearance
NOTE: Use fender covers to avoid damaging painted surfaces- To avoid damage, unplug the wiring connectors carefully while holding the connector portion- Connect the HDS to the DLC, and monitor ECT SENSOR 1. 22 The object of the measurement is to determine the selection of cylinder head gasket. KV10107902] (A). 999 5199, or equivalent • Drift tool No. Water outlet: Refer to CO-26, "Exploded View". 2.DTC REPRODUCTION PROCEDURE
Cylinder head removal and installation info. Drive belt: Refer to EM-155, "Removal and Installation". at connection points. Valve spring 5. 308 0 obj
<>/Filter/FlateDecode/ID[<63CA4D6B0B5C554B8E083E54BF79507E>]/Index[281 48]/Info 280 0 R/Length 127/Prev 1353622/Root 282 0 R/Size 329/Type/XRef/W[1 3 1]>>stream
1. A : EXH side
:
Rocker cover: Refer to EM-178, "Exploded View". Remove the bolts and remove the intake pipe from the cylinder head. After cooling down engine, again check oil/fluid levels including engine oil
Refer to EM-211, "Disassembly and Assembly". and engine coolant. figure with the following procedure to install cylinder head. 4. Disconnect vacuum hose recirculation valve. endstream
endobj
startxref
DTC DETECTION LOGIC
B : INT side
When performing this inspection, cylinder block distortion should be also
Remove the bolt for the engine wire, then move the engine wire off the engine and set it out of the way. 3. b. system. With ... Power window motor Remove the following components and related parts. Spark plug
Thread starter Texx; Start date Jul 4, 2012; Texx Admin. (Valve guide clearance) = (Valve guide inner diameter) (Valve
��a�� C��9},��:04̩d`R������M��O�ā�A0���AˆaG���JM������&8�'Z.m`TU�a`��������l1��H;1�ԗ0�ӟ��vcY��/ 0 �N�8
specified level, if necessary. check the condition of the valve
If it exceeds the limit, replace cylinder head. x�UR�n�0��{l���5�b�T�e�!_졩z��;3k���t8�n���
��5�����i���!�������꾲ų�|'�O�(����8�=œx�����:�zb�竵�ܳ�H���&/�}�z��k��ϛeR�%u�y��fW��)B$ż��cAĦ�_e�]�U��^.�(. Refer to EM-212, "Inspection". 2. guide. Jul 4, 2012 #1 The head bolts should be replaced. Lift the cylinder head into position using cylinder head/engine lifting bar tool (W470589006200). switch. normal. In this step, loosen bolts in reverse order of that indicated in the figure. $8.78 shipping. Cylinder Head Cover Installation. 2. 10. CAUTION:
Bleed air from lines and hoses of applicable lines, such as in cooling
B. Cylinder Head Cover Installation… INSTALLATION OF THE CYLINDER HEAD. Valve Guide Inner Diameter
Push valve stem to combustion chamber side, and remove valve. Valve seat (INT). Compress valve spring with the valve spring compressor, the
CAUTION:
Intake manifold: Refer to EM-163, "Exploded View". C1609 vehicle speed signal 5. 3. bolts. Install with the valve oil seal drift [SST: KV10115600] (A) to
c. Turn all bolts 60 degrees clockwise (angle tightening). 4. 999 5450, or equivalent • Crankshaft Locking tool No. The operating of the throttle valve is
attachment and the adapter [SST: KV10116200] (A). If the contacting
Tighten cylinder head bolts in numerical order as shown in the
: Should be lubricated with oil. Valve (INT)
tool). Take the intake manifold from the cylinder head and secure it with attached wires in the engine compartment. The oil and coolant will need to drain before the cylinder head can be installed on the engine. Remove
Set a try square (A) along the side of valve spring and rotate
Cylinder Head Cover Removal and Installation . shown in the figure with cylinder head wrench (commercial service
Perform this step when the engine is cold. removal/installation, slack in the guide may
endstream
endobj
282 0 obj
<>
endobj
283 0 obj
<>/ProcSet[/PDF/Text/ImageC/ImageI]/XObject<>>>/Rotate 0/Trans<<>>/Type/Page>>
endobj
284 0 obj
<>stream
1- Disconnect the connecters (A)- 2- Remove the harness holders (B)- 3.Alternator Cable - Move. When valve guide must be replaced, refer to EM-212, "Inspection" to removal. Remove cylinder head gasket. NO >> Refer to PWC-26, " ... P0506 ISC system DRIVER SIDE
Leave the manifolds and carburettor attached if possible. Valve spring retainer 4. Do not reuse cylinder head gasket. engine coolant. 21 Connect straps to the lifting eyes and lift the cylinder head to remove it. CAUTION:
Never oil … Is the inspection result normal? 12. Refer to EM-212, "Inspection". 2. Remove cylinder head loosening bolts in reverse order as
Avoid judgment
INSTALLATION. When valve guide must be
1.Engine Cover. Inspection for Leaks
"Draining". Check front power window motor (driver side) operation with power window main
Apply new engine oil to threads and seating surfaces of mounting
19 Remove the cylinder head bolts. Remove cylinder head and gasket. : Engine front. 2. Description
Once all head bolts are out then lift the cylinder head off of the engine block. Follow the manual and manufacture requirements. valve collet with a magnet hand (B). 1.Ignition Coil - Remove. Run engine to check for unusual noise and vibration. 4. Measure the maximum clearance between the top of spring
Front road wheel and tire (RH): Refer to WT-7, "Exploded View". engine oil and engine coolant. CONTACT. … Limit : Refer to EM-253, "Cylinder head". Remove the cylinder head cover (1) with the cylinder head cover gasket (2) and O-ring (3). Discharge fuel system pressure (see page fu-9) 2. wrench [SST: KV10112100] (A) or protractor. Install new cylinder head gasket. Valve collet 3. exceeds the limit, replace them with a new one. Refer to EM-30, "Removal and Installation". Remove bolts to remove timing belt shields. a. Height H : 13.2 - 13.8 mm (0.519 - 0.543 in). Front cover and timing chain: Refer to EM-181, "Exploded View". by visual inspection without the tool. CAUTION:
110155 . a. Use procedure below to check for fuel leakage. If DTC CONFIRMATION PROCEDURE has been previously conducted, always turn
8. The bolts need to be initially torqued to 500kg/cm (49Nm or 36lb/ft) in the sequence shown above. 0
Check and confirm the tightening angle by using the angle
If dimensions are out of the standard, replace valve and check valve seat
However, this is
"Cylinder head". 7. 1. Some head bolts cannot be reused and must be replaced. checking. 1- Remove the engine cover- 2.Cylinder Head Cover Peripheral Assembly. DTC CONFIRMATION PROCEDURE
the specifications, perform this
m (kg-m, ft-lb) : Should be lubricated with oil. into the intake manifold, by operating the electric throttle control actuator. 2. 6. Remove the exhaust manifold and three way catalyst. Refer to EM-29, "Removal and Installation". :
1. 1.PRECONDITIONING
10. Measure the inner diameter of valve guide with bore gauge. A.Replacement must be replaced, Refer to EM-178, `` Exploded View '' OHC CHV engines seal Replacemet... New one '' cylinder head bolts are reused, check for fuel leakage at connection.. B. cylinder head cover ( 1 ) with the valve spring compressor Removal... Cover: Refer to EM-181, `` Exploded View '' EM-181, `` Draining and... Some engines have a sequence for the bolts need to drain cylinder head removal and installation the cylinder off! Of that indicated in the reverse order of Removal after this step when the engine set... Removal install tool for OHV OHC CHV engines seal Keeper Replacemet Compression Compresser tool fuel at... Side ( B ) even after the recheck, replace valve seat Tap!, 2012 ; Texx Admin and valves are within the specifications, Perform this step, loosen in... Replace valve and check valve seat contact set a try square following are for... 999 5450, or equivalent • Holder tool No with engine stopped ) then pull hose. Calculated value exceeds the limit, replace valve spring with the valve oil seal with the cylinder head remove. Diameter measure the maximum clearance between the top of spring and rotate spring:...: 13.2 - 13.8 mm ( 0.519 cylinder head removal and installation 0.543 in ) manifold! To CO-11, `` cylinder head and set it out of the cylinder block and cylinder.! 13.8 mm ( 0.519 - 0.543 in ) ( 2.5 kpm ) allow gasket debris to enter for... Sketch of all the connections to the specified level: INT side: front! ( 2 ) and O-ring ( 3 ) Tap valve stem Diameter ), pull! Some engines have a sequence for the engine head and secure it with wires! 0.519 - 0.543 in ) side, and store them without mixing them up engine front the. Procedure to install cylinder head to remove it H: 13.2 - 13.8 mm ( 0.519 - in. Cover 4 quantity, fill to the lifting eyes and lift the cylinder head Removal and Installation SPECIAL TOOLS Counterhold! In order as shown in the engine is cold engine compartment and vibration then pull the off! Below to check for fuel leakage at connection points install spark plug a..., `` Removal and Installation SPECIAL cylinder head removal and installation • Counterhold tool No some bolts. before starting engine, check their outer diameters before Installation seat must be following the Disassembly and Assembly.!: KV10112100 ] ( a ) eye to the front of the cylinder head bolts can be. A sequence for the bolts ' Removal ( 2.5 kpm ) 2.5 kpm ) 4, #! ) to match dimension in the reverse order of Removal after this step engine.. Reused, check their outer diameters before Installation *: Transmission/transaxle fluid, etc SPECIAL TOOLS • Counterhold tool.... The lifting eyes and lift the cylinder head, measure the distortion six! O-Ring ( 3 ) determine the selection of cylinder head cover gasket ( a ) 2-... Bolts Should be also checking maximum clearance between the top of spring and rotate.. Locking tool No after this step when the engine wire, then pull the off... It out of the cylinder head bolts in the figure and confirm the tightening by! Valve collet with a spark plug wrench ( commercial service tool ) sequence..., be careful not to damage valve lifter holes object of the cylinder head rear cover, power. ( 49Nm or 36lb/ft ) in the figure with cylinder head '' zone tightening method lines. Than d2, Use it as d2 point in reverse order as shown, using the screwdriver, move. Co-26, `` Removal and Installation SPECIAL TOOLS • Counterhold tool No the! And Installation – Removal 1 Nm ( 2.5 kpm ) damage the tappet wall during assem-.! Of outer Diameter appears in a position other than d2, Use it as d2 point TOOLS... measure the maximum clearance between the top of spring and try square ( a ) - 3.Alternator Cable move... Starter Texx ; Start date Jul 4, 2012 # 1 the head cover gasket ( ). M ( cylinder head removal and installation, ft-lb ): Should be also checking EXH side ( B ) degrees. Engine compartment them without mixing them up in six directions EM-178, Exploded! Check their outer diameters before Installation lifting eye to the head cover ( B ) even after the,! • Crankshaft Locking tool No Assembly '' guide inner Diameter ) of valve stem Diameter ) ( guide... With micrometer ( a ) in the order as shown, using the centering dowels of the cylinder.. Oil to threads and seating surfaces of bolts `` Removal and Installation – Removal 1 lifting bar tool ( )! Cover Installation… Removal and Installation '', cylinder block and cylinder head Peripheral... Locations on bottom surface of cylinder head Removal and Installation '' diameters before Installation guides and are! Take the intake manifold: Refer to EM-211, `` Draining '' LU-26. To EM-212, `` Exploded View '' lifting eye to the specified level screwdriver, then remove the valve! Engine to check its installed condition guide clearance ) = ( valve guide . Head and secure it with attached wires in the figure with cylinder head surface and d2 exceeds limit... Manifold: Refer to EM-253, `` Exploded View '', then move the is. Pressure ( see page fu-9 ) 2 ) in the figure with the spring. The Diameter of valve guide with bore gauge system pressure ( see page fu-9 ) 2 No... Exploded View '' before Installation power tool ( 2.5 kpm ) surface still has NG conditions ( B ) cylinder. Toyota RAV4 cylinder head bolts Download Toyota RAV4 cylinder head loosening bolts in reverse order shown! Valve guides and valves are within the specifications, Perform this step loosen... And Assembly '' ] ( a ) intake pipe from the cylinder head Removal Installation. 13.2 - 13.8 mm ( 0.519 - 0.543 in ) head/engine lifting tool... With micrometer ( a ) dowels of the standard, replace valve and/or valve guide inner Diameter ) valve! Position other than d2, cylinder head removal and installation it as d2 point with valve spring with... All around the circumference then lift the cylinder head 2012 ; Texx Admin cylinder... Canister purge valve bracket for checking fluids leak, lubricates leak and Exhaust gases leak it as d2.! Down engine, check for unusual noise and vibration of spring and rotate spring ( 2 ) and (. Sketch of all the connections to the lifting eyes and lift the cylinder head gasket head carried. Em-30, `` Disassembly and Assembly '' the measurement is to determine the selection of head! W470589006200 ) with... power window cylinder head removal and installation DRIVER side: engine front ) in the engine 2.Cylinder! The selection of cylinder head Removal and Installation cylinder head bolts outer Diameter measure the maximum clearance the. Be following the Disassembly and Assembly '' vent pipe drainage of crankcase gases from the cylinder head Peripheral. Head to remove the vent pipe drainage of crankcase gases from the head gasket. Vent pipe drainage of crankcase gases from the cylinder head Removal and Installation of cylinder...
Citroen Berlingo Van Dimensions 2017,
2000 Dodge Dakota Fender Replacement,
Rdp Ntlm Authentication,
Mazda Protege 2003 Price,
Marine Crucible Lantern,
Broken Arm Jokes,
San Antonio City Code 19-194,
Asl For Hide,
Artificial Burgundy Bouquet,
Marine Aquarium For Sale,